95% linear loads 30 % linear loads. 5% nonlinear loads 70 % nonlinear loads. f GMD with 20'000 kW driving a SAG mill. In today's grinding plants are installed 1 SAG mill and 2. to 3 ball mills with a total installed milling power of about. 60 MW. Total installed plant power is about 100 MW.
WhatsApp: +86 18838072829LCI SAG mill drive are shown in Figs. 4 and 5. The drive is This method consists of reducing the dclink current to zero by a twin motor topology and is composed of two synchronous temporarily operating the rectifier in the inversion mode at its motors rated at 9000 hp each, and driven by an LCI rated at stability limit. ...
WhatsApp: +86 18838072829Ball mill: Ball mills are the most widely used one. Rod mill: The rod mill has the highest efficiency when the feed size is <30mm and the discharge size is about 3mm with uniform particle size and light overcrushing phenomenon. SAG mill: When the weight of the SAG mill is more than 75%, the output is high and the energy consumption is low ...
WhatsApp: +86 18838072829As one of the machines widely used in mining, a semiautogenous grinding (SAG) mill can significantly improve the roughing efficiency of rock. But the SAG mill still faces the obstacles of significant energy consumption and empirical operation parameters. In order to obtain the optimal operation parameters of a SAG mill, in this paper, the discrete element method (DEM) is used to simulate the ...
WhatsApp: +86 18838072829Combine ABB's variablespeed drive system with advanced process control ABB Ability™ Expert Optimizer for grinding to provide maximum mill control. It can be applied to new or existing AG, SAG and ball mills, powered by either ringgeared mill drives (RMD) or gearless mill drives (GMD). This solution was designed to control, stabilize and ...
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WhatsApp: +86 18838072829AG and SAG mills are very efficient at making angular particles round. Crushers are very efficient at making round particles angular. So there is a potential synergy from passing hard, rounded pebbles from a AG or SAG mill to a dedicated pebble crusher. The crusher product returns to the AG/SAG mill for further grinding.
WhatsApp: +86 18838072829The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach mm. The calculation shows that the crushing ratio can reach 3000 ~ 4000, while the ball mill's ...
WhatsApp: +86 18838072829Generic SAG mill geometry and operating conditions. SAG mills can have diameters up to m. A threedimensional slice of a generic intermediate size m diameter SAG mill is used here. This study was performed using a series of DEM simulations whose details are given in Table 1.
WhatsApp: +86 18838072829SAG mill is usually used t o g rind large pieces i nto small pieces, especially for the pre processing o f grin ding circuits, t hus also k nown as primary
WhatsApp: +86 18838072829It further enables recent mining industry drive for reduced onsite footprint, owing to health and safety concerns. Taking this into account, the present study aims to investigate the acoustic emissions response during AG/SAG mill operation using an acoustic sensor. Specifically, below relevant research questions are addressed: 1.
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WhatsApp: +86 18838072829In the island state of Papua New Guinea, Ok Tedi Mining Limited (OTML) runs the copper and gold mine Ok Tedi. OTML's drive train infrastructure at the Ok Tedi mine is in excess of 30 years old. In order to ensure long term profitability, OTML is using Siemens technology to supply and install complete new variable speed drive trains for the two SemiAutogenous Grinding mills SAG 1 and SAG 2.
WhatsApp: +86 18838072829SAG Mill Variable Speed Drive. Large scale equipment can reduce both capital and operating costs for concentrators. Large semiautogenous mills can be effectively utilized in big mills but they must be kept fully loaded to take advantage of their great potential. With varying hardness ores, controlling throughput is difficult and careful design ...
WhatsApp: +86 18838072829The behavior of the SAG mill circuit is multivariable exhibit complex interactions and nonlinear behavior between the process variables. It is also dynamic delay times between variables within the process need to be considered before control actions are executed. Given these challenges, the objectives for acceptable SAG mill operation ...
WhatsApp: +86 18838072829The space vector models are evaluated during a normal stop sequence of an MW SAG mill drive. The stop sequence includes a decelerating ramp, a holding torque and a rollback triangular reference. Results show that the developed models are powerful and precise tools that allow the evaluation of the SAG mill drive system during any dynamic or ...
WhatsApp: +86 18838072829This paper presents the technical details of the world's first 42 foot diameter 28 MW gearless SAG mill, installed at the Conga coppergold project in Peru. It explains the challenges and solutions for designing and operating such a large mill, and how it delivers high efficiency and low maintenance costs.
WhatsApp: +86 18838072829SAG mill optimisation work can be carried out remotely, with the implementation of remote connectivity, open collaboration with onsite personnel, and access to realtime plant data this allows for lower cost implementations, faster execution rates, and increased throughput from the SAG mill. For more information, contact Dr. Rajiv Chandramohan.
WhatsApp: +86 18838072829The first Gearless Mill Drive (GMD) with a power of MW was installed 1969 in a cement milling process in the cement plant Le ... The question what drive system is optimal for SAG and ball mills is project specific and depends on the plant layout and the design of the grinding circuit. When drives systems are compared the main
WhatsApp: +86 18838072829Fine feed is known to increase SAG mill throughput but the risk is in unintentionally coarsening the SAG mill discharge and transferring the grinding work to the ball mills. Finer feed frequently leads to the socalled barelyautogenous grinding (BAG) condition with a high ball load, low rock load and often an inability to draw full drive power.
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